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Italy exporter of new and used soap making machines and saponification plants
| We are located in the north of
Italy close from Milan. Starting on basis of many years of experience about
all types of soap machines we are in a position to supply entire soap
lines as well as single machines such as saponification plants, crutchers, dryer plants, chill rolls, weigh
scales, amalgamators, roll mills, all types of plodders, cutters machines,
stampers / soap presses, various types of conveyors and all types of
packaging machines such as soap wrappers, stretch film wrappers (from 50
to 250 p.p.m.) and multi-packaging machines.
We are supplier of multinational companies such as Colgate Palmolive, Unilever or Procter Gamble because the quality of our machine is really high
We can follow our customers in each step of their projects: technical discussions,
preparation of offers with full details, preliminary layouts, various
engineering services, supply of equipment, installation, commissioning and
start up.
Our products include the following machines:
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Toilet soap finishing lines of any size (from 50 to 3,000 kg/h
lines). |
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Laundry soap lines |
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Continuous or batch saponification plants and vacuum spray
dryer plants.from neutral fats
or fatty acids |
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Vacuum drying plants |
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New Transavon
special plodder: these machines can mill, refiner and extrude the
soap without use the 3 roll mills. |
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Brand new
machines for liquid soap, with more than 10 years of experience in
translucent soap |
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New S.W.I.N.G. (Soap With Inside Glycerin) saponification: they are
better and less expensive than "traditional saponification" |
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"Filled soaps"
equipments, usually laundry soaps. In the formulations there are
some "fillers" such as kaolin, talk, sodium silicate, etc. |
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Soap packaging machines such as soap wrapper,
soap cartoner, soap over-wrapping, etc |
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Toilet Soap Transfer Units
(automatic soap feeders) that can be applied to different packaging
machines: continuous motion cartoners, flow
(pillow) wrappers, traditional wrappers and bundlers (over-wrappers). With design
adjustments we can supply units for so many different available brands. Performances vary from 150 to 300
cycles per minute. |
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Single machines such as
dosing units, three roll-mills, crutchers, dryer plants,
chill rolls, weigh scales, amalgamators, roll mills, all types of
plodders, cutters machines, stampers / soap presses, conveyors and accessories
Fully rim block lines or single
machines such as double-arm sigma mixers, twin-screw or single-screw
extruders, automatic cutters for any production speed, turboflow
units (automatic water temperature thermoregulator) and dosing units
for color and fragrance. |
We have also more than 350
used soap machines available for all types
of productions: laundry soap, toilet soap and hotel soap. The range
of machines include complete machine plants and double-arm sigma
mixers, ribbon mixers, roll mills, plodders/refiners, cutters, presses,
wrappers, bundlers, drying plants, laboratory equipment....
Our second-hand equipment is supplied fully reconditioned: we disassemble
the machines, we change all the worn out parts and we make we the lacking
parts. Finally we test the machine with the final product. We supply our machines with guarantee.
Important information for
complete soap making machine plants
To produce soap, there are 2 systems:
1) Starting from raw material (oil or tallow + soda):
For this system, the manufacturer must to buy saponification plant + dryer vacuum plant + soap finishing line
Plants are not
rigid units, they are a chain of equipment some of them of special design
for the soap industry, some others general-purpose devices. As a
combination of equipments, the final design must be tailored for the
customer. Our mission and continuous effort is to "listen" to the
customers and design "their" plant with "our" expertise.
Minimum capacity for new 600 kg/h
Minimum capacity for fully reconditioned: 300 kg/h
2) Finishing lines starting from soap noodles (pellets)
Soap finishing is the
transformation of soap noodles into formulated stamped soap bars
(tablets).
Soap finishing
consists of several working stages: pre-refining, mixing, refining and
extrusion, stamping and packaging.
For this
system, the soap producer will
buy only the soap
noodles from big soap factory that produces them with saponification plant + dryer vacuum plant
The goal is to refine/homogenize and compact
product with optimum physical and chemical features.
Minimum capacity for new: 50 kg/h
Minimum capacity for fully reconditioned: 100 kg/h
For a single machine request
For a single machine request be kind enough to precise if you seek double-arm sigma mixers,
ribbon mixers, roll mills, plodders/refiners, cutters, presses, wrappers,
bundlers, drying plants, laboratory equipment.... and the requested
capacity. |
Examples of new soap machines
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| Amalgamator |
Three roll mill |
Pre-refining plodders |
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| Duplex refiners |
High speed soap cutter |
Soap press |
We welcome big producers but also medium size ones
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Small semi automatic
soap press
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Complete semi-automatic
finishing soap line 50-75kg per hour
Produces stamped soap bars |
New Transavon lines
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Examples of used soap machines *
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MAZZONI & DUPLEX M-300 vacuum
plodder
- Carbon Steel manufacture
- Capacity: 1500 kilos/hour toilet soap
- Screws diameter: 300 mm |
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BINACCHI" DUPLEX TM 280-2 vacuum plodder
- Stainless steel manufacture
- Capacity: 1200 kilos/hour toilet soap
- Screws diameter: 280 mm
- Installed power: 15+15 kw |
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SAS SIMPLEX MR-300 mixing refiner
- Almost new
- Stainless steel manufacture
- Capacity: 1.500 kilos hour of toilet soap
- Screws diameter: 300 mm
- Installed power: 18.5 kw |
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Mixer AMK type Z blades
- Stainless steel manufacture
- Capacity: 250 Kg per batch
- Installed power: 15 kw |
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Amalgamator
- Stainless steel manufacture
- Batch capacity: of 25 kilos
- Reverse tank discharge
- Installed power: 1,5 kw |
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3 roll mill 200 x 500 mm
- Capacity: 400 kilos/hour toilet soap
- Installed power: 1,5 kw |
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WEBER & SELANDER 4 roll mill
- Capacity about 1.000 Kg/h
- Diameter of the rolls: 320 mm
- Lenght of the rolls: 900 mm |
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MAZZONI TV soap cutter
- Cutting speed: 250 cuts per minute
- Cutting range: 65-110mm
- Mechanical clutch
BINACCHI soap cutter
- Cutting speed: 250 cuts per minute
- Cutting range: 65-110mm
- Mechanical clutch |
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TECMA soap cutter
- Cutting speed: 200 cuts per minute
- Cutting range: from 10 mm to 1000 mm
- Mechanical clutch |
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SAS SAVONCUT soap cutter
- Manufacturing year: 2001
- Cutting range: from 10 mm to 1000 mm
- Maximum CUTTING speed: 150 cuts per minute
- Recycle mode operation
- Installed power: 0.7 kw |
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SAS - CONDOR soap press
- all-purposes stamping machine using multi-cavity die
sets depending on length of soap bar
- Expected capacity : 85 strokes/minute |
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BINACCHI USN-1 soap press
- For all shapes of soap toilet soap
- Automatic infeed
- Expected capacity depending on bar configuration
- Installed power: 4 kw |
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MAZZONI STU-D
- up to 200 ppm
- all shapes of soap
- from 25 up to 200 grams
- installed power 4 kw |
* Illustration purpose only.

Direct Italy soap machines contact
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